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Safety & Hygiene - Dust Protection, Respirators

SPRING SALE
10% Off List All Dust Masks Only
Shop on-line as you would normally and checkout. Our sales staff will deduct the various discounts from the List Price shown and send a notification by email with your adjusted total before charging your account or credit card.

READ THIS IMPORTANT INFORMATION!
At Bailey, we have taken considerable time to research important facts you should know to protect your health. Take the time to read this information and then take affirmative action.

Can You Answer These Questions?

  • What is a PEL?

  • Are all dust masks adequate protection for any dust applications?

  • Does a charcoal cartridge filter out dust?

If you can’t answer these questions, then realistically, you don’t have a sufficient knowledge of your raw materials, or how to adequately protect yourself! Wearing a mask without knowledge of proper application can be dangerous, It provides a false sense of security. Wearing no mask is ludicrous. Get informed!

Note: This information is educational only. Read all instructions and limitations provided with the respirator. Customers who fall under OSHA jurisdiction must comply with all requirements of a respirator program as outlined in 29 CFR 1910.134.

Explanation of Permissible
Exposure Limit (PEL)

A Permissible Exposure Limit (PEL) is a level set by the Occupational Safety and Health Administration (OSHA). This level represents the airborne exposure concentration at which some means of control (such as a mask) is necessary to reduce the exposure. The PEL can be found in the Code of Federal Regulations or on the Material Safety Data Sheet (MSDS).

Note: The only way to determine the actual exposure concentration of a material is by air sampling.

See our Full Color Book Section for important books on Health & Safety issues and Studio Design.

Be Certain to Read "Facts About Respirators" at the bottom of this page.

Disposable Dust/Mist Respirator
NIOSH/MSHA Approved
Paper Disposable Masks
are very practical for minor dust applications (up to 5 times the PEL for dusts having a PEL greater than 0.05 mg/cubic meter). They have the advantage of being lightweight and they are easy to speak and breathe through. However, they do not make as tight of a seal as rubber masks. Two elastic straps provide a snug fit. Protection Factor of 5.

C-139-1  Qty: 1-11 = $1.55; 12+ = $1.40

Ordering Information
The basic Dual Cartridge Mask does not include any filters or cartridges. Select two (2) appropriate cartridges, pre-filters or filter-cartridges per mask (pertaining to your application).

Replaceable Dual Cartridge Respirator
NIOSH/MSHA Approved
Dual Cartridge Filtration offers superior protection over disposable masks, but it also adds extra weight to the mask. That is why it’s so important to get a comfortable fit. After extensive research, we feel that this Dual-Cartridge Respirator is absolutely the most comfortable.

Incredible Comfort and Fit
This mask is molded in super soft silicon rubber, and fits so perfectly you hardly notice it’s there
! The upper adjustable elastic straps connect to a unique “cradle” suspension system that fits perfectly to the crown of your head. The lower adjustable elastic straps have a quick clip connector. Getting in and out of this mask is a breeze. Available in Small, Medium or Large: select your size with the appropriate "Add to Cart" button below.

Note: The operator must carefully read instructions pertaining to proper use, application and maintenance in order to be adequately protected.

Dual Cartridge Silicon Mask
(Cartridges and Filters ordered separately)

Dual Cartridge Silicon Mask

Item No.

Description

Qty:
1-3

Qty:
4+

Purchase

C-139-7-S Dual Cartridge Silicon Mask - Small $47.85 $43.95
C-139-7-M Dual Cartridge Silicon Mask - Medium $47.85 $43.95
C-139-7-L Dual Cartridge Silicon Mask - Large $47.85 $43.95

Replacement Headbands (Complete Set)
C-139-15 
Qty: 1-9 = $17.60; 10+ = $15.50

Inhalation Check Valve (RP17)
C-139-16  $1.15 each

(sold in pairs)

Dust/Mist Filter Cartridge
Approved protection against dusts and mists having a PEL greater than 0.05 mg/cubic meter.
Protection Factor of 10
.

C-139-8K  Qty: 1-4 pairs = $17.20/pair; 5+ pairs = $15.30/pair

Replacement Dust/Mist Filter
C-139-9  Qty: 1-4 pairs = $4.40/pair; 5+ pairs = $3.60/pair


(sold in pairs)

HEPA Filter Cartridge
Approved protection against leaded frits, metal fumes, or other similar toxic materials that have a PEL equal to 0.05 mg/cubic meter or lower. This offers much greater filtering efficiency compared to a Dust/Mist Filter. Protection Factor of 10.

C-139-10  Qty: 1-4 pairs = $15.30/pair; 5+ pairs = $13.50/pair

The Dust/Mist Pre-Filter & Holder (marked + ) must be ordered and used with vapor cartridges (marked ^ ) in order to get complete protection.

(sold in pairs)

Organic Vapor/Acid Gas Cartridge & Dust/Mist Pre-Filter

  • Approved vapor protection against 50 ppm hydrogen chloride, 50 ppm sulfur dioxide, 10 ppm chlorine, and 1000 ppm organic vapors having good warning properties. Hydrogen Chloride is one of the fumes emitted from salt kilns. However, because of the variable emissions from a salt kiln, the appropriateness of using this mask during the salt firing process must be carefully considered.

  • Dust/Mist Pre-Filter is approved for protection against dusts and mists having a PEL greater than 0.05 mg/cubic meter. Protection Factor of 10.

^ Organic Vapor/Acid Gas Cartridge
C-139-11  Qty: 1-4 pairs = $14.70/pair; 5+ pairs = $12.90/pair

+ Dust/Mist Pre-Filter & Holder (for C-139-11 or C-139-12)
C-139-13K  Qty: 1-4 pairs = $9.50/pair; 5+ pairs = $8.00/pair

Replacement Dust/Mist Filters
C-139-9  Qty: 1-4 pairs = $4.10/pair; 5+ pairs = $3.40/pair

The Dust/Mist Pre-Filter & Holder (marked + ) must be ordered and used with vapor cartridges (marked ^ ) in order to get complete protection.

(sold in pairs)

Paint/Lacquer/Enamel Cartridge & Dust/Mist Pre-Filter

  • Approved for vapor protection up to 1,000 parts per million against paints, lacquers, and enamels having good warning properties (not containing isocyanats)

  • Approved for protection against dusts and mists having a PEL greater than 0.05 mg/cubic meter. Protection Factor of 10.

^ Paint/Lacquer/Enamel Cartridge
C-139-12  Qty: 1-4 pairs = $13.60/pair; 5+ pairs = $11.90/pair

+ Dust/Mist Pre-Filter & Holder (for C-139-11 or C-139-12)
C-139-13K  Qty: 1-4 pairs = $9.50/pair; 5+ pairs = $8.00/pair

Facts About Respirators
If exposure to pottery pollutants exceed the PEL, and ventilation cannot be adequately supplied, then a respirator is required. There are two kinds of air purifying respirators: Disposable and Replacement Element (cartridge style). Replaceable Element respirators can be either chemical cartridge, filter, or a combination of filter and cartridge. All respirator styles have unique features and limitations that should be carefully considered before purchasing. Protection against pottery pollutants is crucial to your health. Choosing the proper mask for a given application is the only way to adequately protect yourself.

Fact #1
Each style of mask will vary in its ability to provide adequate protection against pottery related dusts, mists, or vapors. You will note that each mask listed has a rating that indicates its limitations. A respirator will provide adequate protection only up to its limitation.

Fact #2
Before discussing the limitations of filters and cartridges, the facepiece limitations must be understood. Each type of face-piece can be expected to offer a certain amount of protection; this is called the assigned Protection Factor (PF). For a disposable, the PF is 5; for a half-mask, the PF is 10, and for a full face-piece, the PF is 50. This PF number multiplied by the PEL gives the maximum concentration the respirator can be used against, as long as this maximum concentration does not exceed any other limitation for the cartridge or filter.

Fact #3
There are two major types of pottery pollutants: Vapors and Dust/Mist:
a) Cartridges are used to provide protection against vapors
. A cartridge will not provide protection against dusts or mists.
b) A Filter is used to provide protection against dusts or mists. A filter will not provide protection against vapors.

Note: If you require protection against vapors and dust/mist simultaneously, you must use a vapor cartridge plus a dust/mist pre-filter.

Fact #4
When selecting a respirator for dust protection, there are two factors to be considered: the PEL for the dust and its airborne concentration. The PEL is used to determine which type of filter is required. Filters are approved for dusts/mists either having a PEL above 0.05 mg/cubic meter, or having a PEL equal or less than 0.05 mg/cubic meter. The dust concentration will dictate the type of face-piece to be used, as indicated in Fact #2.

Example:
The PEL for crystalline cristobalite silica dust is 0.05 mg/cubic meter. Since the PEL is at 0.05 mg/cubic meter, the filter that is approved for concentration equal to or less than 0.05 mg/cubic meter (The HEPA Filter) is used. The maximum exposure concentration for this application when using a half- mask respirator is: Protection Factor multiplied by the PEL, or a PF of 10 x 0.05 mg/cubic meter = 0.5 mg/cubic meter.

Fact #5
Selection of a respirator for protection against gasses and vapors is much more complicated than for dusts. In addition to knowing the PEL and the Exposure Concentration of the substance, the limitation of the chemical cartridge and the presence of good warning properties (of the substance) must be known. While the maximum use concentration may still be the PF multiplied by the PEL, it is possible that some other limitation could be less than this. Also, if the substance does not have good warning properties (odor) a chemical cartridge cannot be used, For these reasons be sure to contact the respirator manufacturer for a specific recommendation.

Fact #6
So, which mask do I use? First, you will have to research the materials you use. Obtain the MSDS for each material and determine the Permissible Exposure Level (PEL).

Materials that have a PEL equal to or lower than 0.05 mg/cu. meter will require the HEPA Dual Cartridge Mask. Of course, the exposure should never exceed 10 times the PEL.

Materials with a PEL greater than 0.05 mg/cu. meter give you the option of either a disposable or dual cartridge mask. However, you still have yet to consider the Actual exposure concentration in your work environment. Unfortunately, unless you have access to air sampling, this will be impossible to determine. Carefully speaking, the disposable masks are only applicable for light dust concentrations (5 times the PEL) and a dual cartridge should be used in medium dust concentrations (10 times the PEL). It is the responsibility of the user to exercise good judgment based on the PEL of the materials and the working conditions.

If you have any questions about specific applications, please contact us for further information.

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